Seta
The TPM Specialist Training course deepens the practices of the methodology, providing participants with the skills to lead the implementation of TPM in their organizations.

The objectives of this course are:
  • Deepen knowledge of the 8 pillars of TPM.
  • Train professionals who will serve as facilitators in TPM implementation.
  • Develop specialists capable of sustaining TPM programs.

Organizations with TPM specialists achieve greater reliability and reduce critical losses. This course prepares professionals to lead improvements, engage teams, and consolidate results throughout the production chain.

Público-Alvo

Professionals involved in managing and improving processes and products

Requisitos

No pre-requisites.

Carga Horária

40 hours

Formatos

In-person and Online

Conteúdo Programático

Program Content:

Introduction

  • TPM History
  • Evolution: from Total Productive Maintenance to Total Productive Management
  • The 8 pillars
  • Relation between policies, company strategy, and TPM
  • Roadmap for implementation
Common concepts to the 8 pillars

  • Implementation steps
  • Traditional indicators
  • Tools and visual management
Pillar 1: Autonomous Maintenance

  • The 7 traditional steps for implementation
  • I care for my equipment/asset myself
  • Concepts of cleaning, anomalies, and inspection
  • Roles and responsibilities of the operator and maintenance in autonomous maintenance
Pillar 2: Planned Maintenance

  • Corrective, preventive, and predictive maintenance
  • Introduction to reliability
  • Concept of breakdown
  • Zero breakdown
  • MTBF and MTTR
  • Roles and responsibilities of operator and maintenance in planned maintenance
Pillar 3: Specific Improvement

  • Concept of loss
  • Zero loss
  • Kaizen
  • OEE
Pillar 4: People Development (Education and Training)

  • Concepts of competences and abilities
  • Organizational culture
  • Skill matrix
Pillar 5: Initial Control

  • Life cycle of equipment, processes, and products
  • Projects of equipment, processes, and products
Pillar 6: Quality Maintenance

  • Concept of deviation
  • Zero deviation
  • Quality warranty: ensuring quality at the workstation
  • Quality control
Pillar 7: TPM in Administrative Processes

  • Differences between productive and administrative processes
  • Specific challenges in administrative processes
Pillar 8: HSE (Health, Safety, and Environment)

  • Concepts of accidents and incidents
  • Zero accidents
  • 6S
TPM Sustainability

  • Traditional leadership vs TPM leadership
  • Genchi Genbutsu
  • Visual management
  • Monitoring of results and maintenance of standards
  • 5S: far beyond housekeeping (implementing and sustaining)
  • Change management
  • Stakeholders management
  • TPM audits
Pre-Work:

Video classes on SETA virtual platform

Note:

There is an option of using Minitab or Action software for statistical analysis