Contenido
Program Content:
Introduction
- TPM History
- Evolution: from Total Productive Maintenance to Total Productive Management
- The 8 pillars
- Relation between policies, company strategy, and TPM
- Roadmap for implementation
Common concepts to the 8 pillars
- Implementation steps
- Traditional indicators
- Tools and visual management
Pillar 1: Autonomous Maintenance
- The 7 traditional steps for implementation
- I care for my equipment/asset myself
- Concepts of cleaning, anomalies, and inspection
- Roles and responsibilities of the operator and maintenance in autonomous maintenance
Pillar 2: Planned Maintenance
- Corrective, preventive, and predictive maintenance
- Introduction to reliability
- Concept of breakdown
- Zero breakdown
- MTBF and MTTR
- Roles and responsibilities of operator and maintenance in planned maintenance
Pillar 3: Specific Improvement
- Concept of loss
- Zero loss
- Kaizen
- OEE
Pillar 4: People Development (Education and Training)
- Concepts of competences and abilities
- Organizational culture
- Skill matrix
Pillar 5: Initial Control
- Life cycle of equipment, processes, and products
- Projects of equipment, processes, and products
Pillar 6: Quality Maintenance
- Concept of deviation
- Zero deviation
- Quality warranty: ensuring quality at the workstation
- Quality control
Pillar 7: TPM in Administrative Processes
- Differences between productive and administrative processes
- Specific challenges in administrative processes
Pillar 8: HSE (Health, Safety, and Environment)
- Concepts of accidents and incidents
- Zero accidents
- 6S
TPM Sustainability
- Traditional leadership vs TPM leadership
- Genchi Genbutsu
- Visual management
- Monitoring of results and maintenance of standards
- 5S: far beyond housekeeping (implementing and sustaining)
- Change management
- Stakeholders management
- TPM audits
Pre-Work:
Video classes on SETA virtual platform
Note:
There is an option of using Minitab or Action software for statistical analysis