Content
Basic Structure:
Introduction
- PDCA flow
- Process view
- Selection of the topic to be worked in the training, defined as pre-work
Plan (P)
- Step 1: clarify the problem
- Clarify the purpose: what and why do we need to improve
- Define the ideal status, the desired status and the current status
- Define responsible people and deadlines: who and when
- GUT matrix
- SIPOC
- Implementation of tools in the selected topic
- Step 2: share the problem
- Break down the problem into smaller, less complex and more concrete components
- Select the problems to be continued
- Pareto chart
- Implementation of tools in the selected topic
- Step 3: establish the goal
- Establish group commitment
- Define measurable, concrete and challenging objectives
- Trend charts
- SMART goals
- Implementation of tools in the selected topic
- Step 4: analyze root cause
- Based on collected facts, continue asking why
- Specify the root cause
- Process map, fishbone and five whys
- Implementation of tools in the selected topic
- Step 5: develop countermeasures
- Develop and select possible countermeasures
- Create a precise, detailed and clear action plan
- Effort versus impact matrix
- Action plan using 5W2H
- Implementation of tools in the selected topic
Do (D)
- Step 6: implement countermeasures
- Implement actions
- Verify action results
- Implementation of tools in the selected topic
Check (C)
- Step 7: monitor results
- Assess general results and processes used and share with involved people
- Establish corrective actions when needed
- Implementation of tools in the selected topic
Action (A)
- Step 8: standardize processes and success
- Structure successful processes through standardization
- Share new precedents and verify reapplications
- Error proof devices
- Standardization
- Control plan
- Implementation of tools in the selected topic
Workload:
8 or 16 hours. Workload can be adjusted by removing exercises and reducing tools
Pre-Work:
Prepare topics to be discussed in class
Note:
No need for computer use