Design for Lean Six Sigma – DFLSS Upgrade
In increasingly demanding markets, designing robust products and processes is a competitive advantage. The DFLSS course teaches how to apply the DMADV methodology to translate customer needs into practical and reliable solutions.
**The objectives of this course are:**
Many projects fail because they don’t consider the customer’s voice from the beginning. This course prepares professionals to design with a focus on critical requirements, reducing future failures and ensuring deliverables that meet or exceed expectations.
**The objectives of this course are:**
- Apply DMADV to translate VOC into CTQs and design requirements.
- Use statistical tools to validate solutions.
- Structure robust and scalable design projects.
Many projects fail because they don’t consider the customer’s voice from the beginning. This course prepares professionals to design with a focus on critical requirements, reducing future failures and ensuring deliverables that meet or exceed expectations.
Público-objetivo
Professionals involved in managing and improving processes and products
Requisitos
No pre-requisites.
Duracíon
32 or 40 hours
Formatos
In-person, Online and HybridContenido
_Basic Structure_:
INTRODUCTION
- Contextualize the DFSS methodology: why it was created, applications, benefits, comparison to DMAIC
- Differences between DMAIC vs DMADV
- When to use DMADV?
- Financial Benefits of DMADV Projects:
- Relation between DMADV and PMI
**DEFINITION**
- How to identify a DFSS projects
- Defining the Project scope
- Risk Management Plan
- Multigenerational Plan (PM’s)
- Project Schedule / Gantt Diagram
- Project Contract
**MEASUREMENT**
- Identify the customers and their needs
- Translate the needs into Project Requirements (CTQ)
- Prioritize CTQ’s
- VOC (‘Voice of Customer’) & VOB (“Voice of Business”)
- CTQ’s / CTP’s
- Affinity Diagram / Structure Tree
- Plan of customers data collection: researches, interviews, Focus Group
- Benchmarking
- Analysis of needs: ANOM assessment & Activities Table;
- Quality Functional Deployment (QFD)
- CTQ’s Risk Matrix
- Kano Matrix
- Design Thinking
**ANALYZE**
- Develop Design Concepts
- Assess and Choose the Best Design
**DESIGN**
- Develop High Level Design
- Develop Detailed Design
- Test and Verify the Detailed Design
- Prepare Pilot Plan
- Description of Detailed Project
- QFD Levels 3 and 4
- FMEA (DFMEA & PFMEA)
- Logistics Regression
- Monte Carlo Simulation
- Experiment Design Principles (DOE)
- Fractioned Factorial Experiment Design Principles
- Pilot Planning
- Reliability
- Control Plan
- Poka-yokeVERIFY
- Drive the Pilot Plan
- Implement New Design / Hand it to the Process Owner
- SPC (Statistical Plan Control)
- PDCA /SDCA
- Assessment
**_Workload_:** 40 hours
**_Pre-Work:_** Prepare topics to be worked in the class
**_NOTE:_ ** Minitab software used for statistical analysis