Basic Structure:
INTRODUCTION
- Contextualize the DFSS methodology: why it was created, applications, benefits, comparison to DMAIC
- Differences between DMAIC vs DMADV
- When to use DMADV?
      - Financial Benefits of DMADV Projects:
      - Relation between DMADV and PMI
DEFINITION
- How to identify a DFSS projects
- Defining the Project scope
- Risk Management Plan
- Multigenerational Plan (PM’s)
- Project Schedule / Gantt Diagram
- Project Contract
MEASUREMENT
- Identify the customers and their needs
- Translate the needs into Project Requirements (CTQ)
- Prioritize CTQ’s
- VOC (‘Voice of Customer’) & VOB (“Voice of Business”)
- CTQ’s / CTP’s
- Affinity Diagram / Structure Tree
- Plan of customers data collection: researches, interviews, Focus Group
- Benchmarking
- Analysis of needs: ANOM assessment & Activities Table;
- Quality Functional Deployment (QFD)
- CTQ’s Risk Matrix
- Kano Matrix
- Design Thinking
ANALYZE
- Develop Design Concepts
- Assess and Choose the Best Design
DESIGN
- Develop High Level Design
- Develop Detailed Design
- Test and Verify the Detailed Design
- Prepare Pilot Plan
- Description of Detailed Project
- QFD Levels 3 and 4
- FMEA (DFMEA & PFMEA)
- Logistics Regression
- Monte Carlo Simulation
- Experiment Design Principles (DOE)
- Fractioned Factorial Experiment Design Principles
- Pilot Planning
- Reliability
- Control Plan
- Poka-yokeVERIFY
- Drive the Pilot Plan
- Implement New Design / Hand it to the Process Owner
- SPC (Statistical Plan Control)
- PDCA /SDCA
- Assessment

Workload: 40 hours

Pre-Work: Prepare topics to be worked in the class

NOTE:  Minitab software used for statistical analysis