Contents
Basic Structure:
WEEK 1
INTRODUÇÃO
- Six Sigma Definition
- Lean Definition - the concept of value
- 8 Lean Wastes
- DMAIC Flow
- Process View Y=f(x)
- Combining Lean with Six Sigma for process improvement
- Round 1 – Orders simulation
DEFINITION PHASE
- Projects’ identification
- Financial Impact on Projects
- Identification of customer needs – voice of customer / voice of process
- Definition of Project indicators
- Business Case – “Elevator Pitch”
- Scope Definition – inside and outside matrix / SIPOC
- Project group Division
- Schedule
- Project Contract
- Implementation of concepts in the order simulation exercise
MEASUREMENT PHASE
- Process Map
- Value Stream Map
- Activities that add value/ do not add value / Process requirements
- Cause & Effect Diagram (Fishbone)
- Cause & Effect matrix, and Effort x Impact Matrix
- Implementation of concepts in the order simulation exercise
- Round # 2 – Comparing results with round 1
- Types of Data
- Basic Statistics (measurements of center and variation)
- Normal Distribution
- Data Collection – Operating Definition
- M&M Exercise
- Planning the Data Collection – Catapult exercise
- Basic Graphs (Pareto, Scatter, Trend)
- Data Exploratory Analysis – Catapult Exercise
- Process Performance – Sigma Level – Continuous Data (for normal distributions) and discrete data
- Assessment
WEEK 2
ANALYSIS PHASE
- FTA – Failure Tree Analysis / 5 Why’s
- FMEA
- Statistical Analysis Map
- Lean Tools (Production leveling, SMED, bottleneck analysis)
- Hypothesis Test (comparing averages, medians, and variation using: ANOVA, 1-Sample-T, 2-Sample-T, F-Test, Levene Test)
- Squared Chi Tests
- Simple Regression Analysis
- Exercises of implementation of each tool
IMPROVEMENT PHASE
- Creation of Action Plan – 5W2H
- 5S
- Streamlined flows, Spaghetti Diagram
- Labor Flexibility
CONTROL PHASE
- System of Process Control and Control Plan
- Poka-yoke – Error Proof Devices
- Process Standardization
- SPC – Statistical Process Control for Continuous and Variables
Workload: 80 Hours
Pre-Work: video classes on SETA virtual platform
NOTE:
- There is the option of using Minitab or Action software for statistical analysis
- - Throughout all the phases of the DMAIC flow, techniques and tools for using Artificial Intelligence in project execution will be covered.
Differentiators: It also includes SETA’s digital certificate (electronic badge), issue by Open Badge with Blockchain authentication standard (the same used for Bitcoins), that may be used in the social networks, email signatures, etc.
** The structure may be adjusted